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Customizable HDPE Geocell 150mm (5.91 in) Height 500mm (19.69 in) Welding Distance for Pipeline Support Sewer Bedding Trench Backfill Stormwater Drainage and Underground Utility Tunnels

Significant Cost Reduction: Cuts overall bedding material costs by up to 30% by utilizing locally available granular fill instead of expensive imported aggregates.
Rapid Construction Deployment: Accelerates trench backfill and utility tunnel installation schedules by up to 50% through a flexible, retractable design that expands quickly on-site.
Enhanced Load-Bearing Capacity: Increases weak subgrade load-bearing capacity by over 300% via powerful lateral confinement, ensuring structural stability for heavy-duty pipeline support.
Superior Erosion & Settlement Control: Creating a robust 3D honeycomb structure to prevent soil loss and differential settlement in sewer bedding.
Exceptional Durability & Lifespan: Extends underground infrastructure service life by decades through high-strength, UV- and chemical-resistant HDPE with ultrasonic welding.
Eco-Friendly Stormwater Integration: Combines structural reinforcement with environmental restoration by allowing vegetation growth within the cells for natural stormwater drainage and utility tunnel stabilization.

Key Word:

Geocell, Geogrid, Geotextile, Grass Grid, Geomembrane, Geotube, Composites, Geomat, Geobag

隐藏域元素占位

  • Product Description
    • Commodity name: Customizable HDPE Geocell 150mm (5.91 in) Height 500mm (19.69 in) Welding Distance for Pipeline Support Sewer Bedding Trench Backfill Stormwater Drainage and Underground Utility Tunnels

    Significant Cost Reduction: Cuts overall bedding material costs by up to 30% by utilizing locally available granular fill instead of expensive imported aggregates.<br/> Rapid Construction Deployment: Accelerates trench backfill and utility tunnel installation schedules by up to 50% through a flexible, retractable design that expands quickly on-site.<br/> Enhanced Load-Bearing Capacity: Increases weak subgrade load-bearing capacity by over 300% via powerful lateral confinement, ensuring structural stability for heavy-duty pipeline support.<br/> Superior Erosion & Settlement Control: Creating a robust 3D honeycomb structure to prevent soil loss and differential settlement in sewer bedding.<br/> Exceptional Durability & Lifespan: Extends underground infrastructure service life by decades through high-strength, UV- and chemical-resistant HDPE with ultrasonic welding.<br/> Eco-Friendly Stormwater Integration: Combines structural reinforcement with environmental restoration by allowing vegetation growth within the cells for natural stormwater drainage and utility tunnel stabilization.

    Key Technical Advantages

     

    🛡️ Superior Chemical & Corrosion Resistance: The non-reactive HDPE matrix is highly resistant to acidic soils, alkalis, and industrial contaminants, ensuring long-term structural integrity in aggressive sewer and utility environments.
    ⚖️ Enhanced Load Distribution: Transforms loose trench backfill into a stiff, semi-rigid slab that evenly distributes surface traffic loads, significantly reducing vertical stress and preventing pipe deformation.
    🔗 Seam Efficiency & Joint Integrity: High-power ultrasonic welding achieves 100% seam efficiency, ensuring the cellular confinement system acts as a unified structure without weak points during backfill compaction.
    🚧 Anti-Deformation & Settlement Control: Provides powerful lateral confinement that drastically reduces differential settlement and prevents lateral shifting of trench backfill, protecting underground utility tunnels from structural damage.
    💧 Optimized Stormwater Drainage: Perforated cell walls facilitate efficient water flow and drainage, preventing hydrostatic pressure buildup and maintaining stable trench bedding conditions during heavy storm events.
    📐 Precision Engineering Tolerances: Manufactured to strict dimensional tolerances with consistent cell geometry, ensuring uniform confinement performance and predictable structural behavior across large-scale infrastructure projects.

     


    Basic Info.

     

    Color

    Black, Green, Orange, Yellow, Customized

    Trademark

    Zhongloo

    Function

    Distributing Load,Anti-deforming,
    Non-skid

    Feature

    Corrosion  Resistant,Oxidation
    Resistance,Chemical Stability,
    Wear-resistant

    Welding Space

    330mm–1600mm (13in–63in)

    Thickness

    1.0mm (0.04in), 1.2mm (0.05in), 1.5mm (0.06in), 1.6mm (0.06in), 1.7mm (0.07in), 1.8mm (0.07in)

    MOQ

    300 sqm (3,229 sq ft)

    Height

    50–250mm (2–10in)

    Transport Package

    Custom Packaging

    Standard

    ASTM, GB/T

    Certifications

    SGS/CE/ISO

    Origin

    China

     


    Technical Specifications

     

    Material Properties

    Unit

     

     

     

     

    Test Method

    Cell Depth

    mm (in)

    75(3in)

    100(4in)

    150(6in)

    200(8in)

     

    Polymer Density

    g/cm3 (lb/ft³)

    0.935-0.965 (58.4–60.2 lb/ft³)

    ASTM D 1505

    Environmental Stress Crack Resistance

    Hours

    >400

    ASTM D 5397

    Environmental Stress Crack Resistance

    Hours

    6000

    ASTM D 1693

    Carbon Black Content

    %

    1.5%-2.0%

    ASTM D 1603

    Nominal Sheet Thickness Before Texturing

    mm (in)

    1.27 (0.05in) -5%,+10%

    ASTM D 5199

    Nominal Sheet Thickness After Texturing

    mm (in)

    1.52 (0.06in) -5%,+10%

    ASTM D5199

    Strip Puncture Resistance

    N (lbf)

    450 (101 lbf)

    ASTM D 4833

    Seam Peel Strength

    N (lbf)

    1065 (240 lbf)

    1420 (320 lbf)

    2130 (480 lbf)

    2840 (480 lbf)

    EN ISO 13426-1B

    Seam Efficiency

    %

    100

    GRI-GS13

    Nominal Expanded Cell Size (width x length)

    mm (in)

    320x287 (12.6x11.3in), 475x508 (18.7x20.0in) etc.

     

    Nominal Expanded Panel Size (width x length)

    m (ft)

    2.56x8.35 (8.4x27.4ft), 4.5x5.0 (14.8x16.4ft), 6.5x4.5 (21.3x14.8ft), 6.1x2.44 (20.0x8.0ft)

     


    Application Solutions

     

    🛠️ Pipeline Support
    Challenge: Pipelines laid over soft or uneven subgrades are highly susceptible to differential settlement, which can lead to severe pipe deformation, joint failure, and costly long-term maintenance.
    Solution: The 150 mm (5.91 in) HDPE geocell acts as a uniform, high-stiffness bedding layer that evenly distributes surface loads and prevents lateral movement. This significantly reduces excavation depth, minimizes the need for extensive rock bedding, and ensures the long-term structural safety of underground pipelines.
    🚰 Sewer Bedding
    Challenge: Trenches for sewer lines often encounter aggressive soils, high water tables, and unstable backfill, leading to structural collapse and compromised system integrity.
    Solution: The geocell system provides powerful lateral confinement that transforms loose trench backfill into a rigid, stable mass. Its superior chemical resistance protects against acidic or alkaline soils, while the robust structure ensures reliable support for sewer infrastructure in harsh underground environments.
    🏗️ Trench Backfill
    Challenge: Traditional trench backfilling methods require extensive compaction and high-quality imported aggregates, resulting in prolonged construction times and inflated material costs.
    Solution: The retractable geocell expands quickly on-site and allows the use of locally available granular materials. This cuts overall bedding material costs by up to 30% and accelerates installation schedules by up to 50%, delivering a cost-effective and rapid backfill solution.
    🌧️ Stormwater Drainage
    Challenge: Stormwater channels and drainage beds face constant hydraulic pressures and scouring forces that erode soil, undermine structures, and compromise drainage efficiency.
    Solution: The 500 mm (19.69 in) welding distance creates a robust 3D honeycomb armor layer that dissipates hydraulic energy and prevents soil particle migration. Perforated cell walls facilitate efficient water flow, maintaining stable drainage conditions during heavy storm events.
    🚇 Underground Utility Tunnels
    Challenge: Utility tunnels require stable, load-bearing foundations in confined spaces where traditional heavy machinery for compaction is difficult to operate and soil conditions are often poor.
    Solution: The flexible geocell system adapts to complex underground geometries and provides immediate structural support upon expansion. It creates a semi-rigid slab that distributes traffic loads efficiently, preventing settlement and protecting utility tunnels from structural damage without requiring heavy compaction equipment.

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